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Supply Chain

Retail’s Guide to ‘Sleigh’-ing Reverse Logistics 

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Now is the time for retail giants to knock Santa off his pedestal – and to do it, they can become reverse logistics experts. The younger generations have become accustomed to trying products before they buy them and being able to return them conveniently when products do not live up to their expectations. In both these areas, the good old Saint Nick, who has reigned over the holiday season for generations, is now falling short on customers’ demands. Retailers have the opportunity to become masters of reverse logistics in a way that Santa never could – and here’s how. 

The Naughty and Nice List of Santa’s Enterprise Christmas2

To better understand how Santa has stayed on top of the biggest logistics operation for so long, let’s take a quick peek under the wrapping paper. It likely starts with his elves working tirelessly using an advanced inventory management system to keep track of all raw materials and finished products as they pass through the workshop. They then use digital picklists generated by the gift management system ensuring that every gift is quality checked, scanned, and labelled alphabetically by child, all before being loaded onto the sleigh.  

To ensure every child receives their gifts on time, Santa’s journey is meticulously planned using reindeer route optimization technology, each stop a carefully coordinated effort, with elves back at the North Pole monitoring his progress on the festive freight planner and adjusting the delivery schedule as needed. With the help of his dedicated team, well documented processes, advanced technology and effective communication, Santa can manage the biggest night of the year with consistent success. 

But when the night is over and Santa is enjoying cookies at home, the hardest part of the work sets in: reverse logistics. In recent years, the crew in the North Pole has had to navigate the increasing complexity surrounding returns. The volume of returns has skyrocketed, and online purchases are returned at a rate three times higher than traditional in-store purchases or down-the-chimney deliveries. These return rates have become a huge sustainability issue as well.  

Optimizing Santa’s Reverse Logistics Operation 

If Santa were to come to us for help, here is what we would advise: 

The increase in speed and volume of post-Christmas returns puts pressure on both the elves and the infrastructure of the workshop. Proactive communication is a key driver to reducing the number of returns, so measuring response times to customer complaint letters and proactively communicating is of great importance. To deal with this, we’d recommend employing the help of some outsourced reverse logistics partners.  

End of sale coordinators (EOS) will take responsibility for the management of returns including refurbishment, recycling, and disposal. With the help and expertise of the third-party providers, Santa could reduce overhead costs associated with maintaining in-house resources and the specialized knowledge and focus leads to faster processing times and improved customer satisfaction. Outsourcing would allow Santa to scale his operations up or down without a significant investment, making it easier to adapt to change.  

Not to mention, supply limitations and rapid delivery requirements are forcing giants like Santa to lean on repaired and refurbished equipment. The good news is that upcoming generations prioritize sustainability, and companies who recover and reuse their equipment can limit waste and live up to their sustainability commitments. 

The Key Aspects of Mastering Reverse Logistics  

Now that we’ve assessed Santa’s operations and discussed what we’d recommend, let’s recap what retailers can do to improve their reverse logistics. The key aspects to focus on: 

  1. Sustainability: Being focused on sustainable reverse logistics processes to minimize environmental impact through eco-friendly practices while ensuring the efficient handling of returns. Returned items are either recycled or repurposed to minimize waste. 
  2. Technology Integration: Advanced tracking systems and AI helps predict return volumes and optimize routes for collecting returned items and delivering to the EOS stations. This reduces travel time and energy consumption, making the process more sustainable.  
  3. Customer Experience: Prioritize clear and proactive communication with customers. By keeping customers informed it reduces frustration and encourages return initiation through online portals thus facilitating quick refunds or exchanges. 
  4. Data Analytics/ Big Data: Making hasty work of analyzing return data helps teams understand product issues and improve future offerings. Big data operates through integrating data from various sources to manage the data and analyze it for actionable insights, including visual analyses.  
  5. OnDemand Warehousing: The unpredictability in the return volumes following the Christmas season can lead to space constraints and inefficiencies in traditional warehousing. On-demand warehousing offers a flexible solution to this problem by allowing locations to scale their storage needs dynamically based on real-time influxes.  
  6. Return Abuse Prevention: Abuse protection solutions help detect and prevent returns fraud and scams. It helps detect and fight return fraud by verifying customer information, verifying purchase information and tracking return patterns.  

In summary, reverse logistics is not just about managing returns, it’s a strategic asset that can drive cost savings, customer satisfaction, sustainability, and overall business success. If Santa gets it right, children waking up on Christmas day will feel well-rested knowing they can conveniently return any presents they don’t like – and so will your customers after you’ve mastered reverse logistics. 

This holiday season, tap into our supply chain expertise for a smooth and painless upcoming year of returns. 

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Triona Lonergan

Triona Lonergan is part of Perficient’s Management Consulting Practice and brings over 25 years of experience in Global, End-to-End Supply Chain Operations & Management. She excels at optimizing processes to enhance efficiency and reduce costs, thus creating resilient Supply Chains that can withstand disruptions and deliver value to all stakeholders. She is passionate about leveraging technology and data analytics to drive innovation within the supply chain.

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